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Aseptic Filling Machine

Products » Aseptic Filling Machine

Aseptic Filling Machine
We use high tech machines to manufacture our Aseptic Filling Machine with high level of sophistication. Our aseptic filling machine are made with the use of superior quality of raw materials thus there is no question of any flaw in them and resultantly they last for a long period of time. We get high demands for our aseptic vial filling equipment from different pharmaceutical manufacturing companies for their high productivity and cost effectiveness. Therefore we are one of the most trusted aseptic liquid filling equipment exporters in India.


What is Aseptic Packaging?
It means filling a sterilized package with a sterile product under a confined hygienic environment.

In the aseptic packaging process, the product passes from the UHT (Ultra High Temperature) treatment in a closed system to the packaging machine. There it is packed under aseptic conditions in a packaging material, which is sterile and keeps out light & air.

Aseptic technology keeps food safe, fresh and flavorful for certain months without refrigeration or preservatives. We offer packaging machines for a wide range of packaging alternatives including packaging material.

The Main Purpose of Packaging is
  • Maintain product quality
  • Minimum waste
  • Reduce distribution costs.

ASEPTIC TECHNOLOGY
Aseptic technology keeps the food safe & fresh for a longer period of time without any refrigeration or preservatives. It allows product to retain more color, texture, taste & I nutrition. In addition to improved product quality, aseptic packaging' offers a variety of package shapes, consumer convenience and, economics in energy & packaging materials.

The aseptic process is based on I the principle of ensuring that both: food & packaging material are free from harmful bacteria at the moment the product is filled & packed.

Packaging Principle
Roll fed packaging material is sterilized & shaped into a tube. The tube is filled with the product and the desired packages are shaped and sealed below the surface of the liquid leaving no air spaceinthe package.

Sterilsation of the packaging material is made in a bath of hydrogen peroxide. Any residue is removed with heat. This leaves the packaging material completely dry and creates a sterile atmosphere in the filling section.

Aseptic cartons are made of three basic materials that together result in a very efficient, safe and light-weight package. Each material/layer of is meant to provide specific function.


Technical Specification



Capacity6,OOOp/h
Material Type Roll-Fed
Package Type Standard or Slim
Dimensions4,995(L)x2,635(W)x3,915(H)mm
Package Size200ml,250ml,300ml(standard package), 125ml,200ml (slim package) 200ml,250ml (new slim package)
WeightAbout5000kg

Packaging Material
  • Paper (75%) to provrcte strength & stiffness.
  • Polyethylene (20%) to make packages liquid tight & to provide a barrier to micro-organisms.
  • Aluminum foil (5%) to keep out air, light and off-flavours all the things that can deteriote.
  • Combining each of the above layers, the packaging material is produced with optimal properties and excellent performance characteristics as under.
  • Higher degree of safety, hygiene and nutrient in foods.
  • Preserving taste & freshness.
  • Can be kept for months without refrigeration or preservatives.
  • Efficient product & good example of resource efficiency (A filled package is 97% with product & 3% with packaging material).
  • Light weight amongst the lightest packages.

Packaging
Aseptic Filling packaging machines & materials are available with a vast range of packaging alternatives as under.
1. Brick Shape
2. Gable Top
3. Pouch Shape



Advantages of Aseptic Filling:
  • Consumer convenient
  • No refrigerated distribution
  • Improved product safety
  • Long shelf life
  • Better cost efficiency

WE CAN SOURCE & SUPPLY THESE MACHINES AS AN AUTHORISED AGENT ALONG WITH PACKAGING MATERIAL AS PER YOUR PRODUCT & REQUIREMENT.



 

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