DESCRIPTION
This is a unique machine integrated with Rinsing, Filling & Capping into single Trio-block. This machine is useful & suitable for PET & Plastic bottles for filling juice, mineral water, carbonated drinks etc at larger speeds & different volumes. The machine is equipped with high automation including programmable PLC, frequency convertor & photoelectric elements. Due to this, the filling unit can be easily changed to Low vacuum filling method or Isotonic filling method. The Low vacuum filling method is suitable for Glass bottles to fill alcoholic drinks, liquor, soy etc & the Isotonic filling method is suitable for PET/Plastic bottles to fill Carbonated drinks, juice, mineral water etc.
The Main Composition of the Machine Includes Following Components & Parts :-
- Drive unit.
- Locating bottle device.
- Input bottle device.
- Rinsing bottle device. Rinsing-filling transferring bottle device.
- Filling device.
- Filling-capping transferring device.
- Capping device. Unscrambling device.
- Output bottle device.
- Frame.
- Electric control system.
- bottle
IN FEED AIR CONVEVbR
This air conveyor is fitted with high pressure air blower with filter fitted on the suction side. It feeds empty bottles into the in feed rotor of the Mono block machine.
IN FEED ROTOR
The function of in-feed rotor is to transfer the bottles from the in feed air conveyor to the rinsing rotor by neck holding mechanism.
RINSER ROTOR
The bottles are automatically picked up by the rinser rotor from in feed rotor by neck holding device. Bottl.es are then inverted automatically to start the rinsing cycle, each bottle being ril1sed up to four seconds. Mechanical rinse valve provides the feature "NO BOTTLES NO RINSER", When the bottles are held at the neck, there is no distortion ofthe bottle profile. At the end of the rinsing cycle, the bottle is drained of most reschedule water, before being straightened out and handed over to the filling rotor for the filler operation. four seconds. Mechanical rinse valve provides the feature "NO BOTTLES NO RINSER". When the bottles are held at the neck, there is no distortion of the bottle profile. At the end of the rinsing cycle, the bottle is drained of most reschedule water, I' before being straightened out and handed over to the filling rotor for the filler operation.
FILLER ROTOR
The mechanical filling valves, mounted radially on the rotary filling tank, , are actuated automatically by the bottles when lifted up to commence filling. Here' 'again the bottles are held at the neck by neck holding grippers which ensures precise valve centering. Consequently, there is no bottle damage or water wastage during the filling operation. The main machine drive motor has variable, speed A. C. Drive, by which the machine' speed can be varied depending upon the bottle size to be run, Three position probe fitted in the filling tank automatically regulates the maehine speed based upon product inflow, using a panel mounted PLC damage or water wastage during the filling operation. The main machine drive motor has variable speed A. C.Drive, by which the machine speed I can be varied depending upon the I bottle size to be run. Three position I probe fitted in the filling tank automatically regulates the machine I speed based upon product inflow using a panel mounted PLC.
TRANSFER ROTOR for CAPPER
This rotor feeds the bottle from the filler rotor to the capper rotor.
CAPPER ROTOR
The capper rotor adopts a unique "PICK & PLACE" mechanism for capping in conjunction with an efficient bottle anti-turn device. The bottle is held at the neck firmly during capping to produce absolutely leak proof results. The capping heads, which are torque adjustable and have spring, compensated capping chucks, pick up the cap and descend onto the neck of the bottle to complete the I capping. Spring compensated heads ensure that the cap centering and location is precise during: capping to prevent leakage.
CAPPER ELEVATOR
Caps are fed into the machine by an automatic cap elevator having an S. S. 304 ground level hopper, which can hold up to three thousand caps. This hopper also an automatic I agitator, which gets activated as soon as the caps stop moving inside the cap hopper. Thus, the elevator is never starved of caps. The elevator orientates and feeds caps at the I desired rate to the capper rotor. Shortly before cap pickup the caps are exposed to UV light for I sterilization. After capping, the i bottles are discharged on to the out. feed slate conveyor.
SALIENT FEATURES
- Frame, dadded platform and housings of 8.S.-304.
- Rinse Fill & Seal cycle, fully Monoblock for total filling hygiene. The whole process is automatic.
- SotHe infeed using high pressure air conveyor with air filter on suction side.
- Machine is fully Neck holding by design, So no change part required for different size of bottles.
- The filling operation is faster and more stable due to the micro pressure filling operation of the new type is adopted.
- Electrical control panel mounted .
- Machine covered with SS 304 frame & Acrylic Doors for total filling hygiene.
- NO BOTTLE / NO RINSE / NO FILL/NO CAP
- Main machine motor with variable speed &A. C. Drive.
- Automatic PLC control speed regulation.
- The advanced OMRON Programmed Controller (PLC) is. adapted to control the machine! runs automatically, air conveyor system is adopted in bottle entry section and belt conveyor system is adopted in bottle exit section, which can adjust speeds and coordinated with, transducer of the main machine to make the operations of moving bottle forward steadily and reliable.
- Fully automatic rotor to rotor transfer without any human contact. It is convenient to operate with higher automation due to every parts of the machine is inspected with photo electrical detector.
- Torque adjustable capping heads using PCIK & PLACE provided..
- SS 316 material used for filling valves.
- Infeed can be linked directly with automatic blow molding machine
